A novel technique for a gated silicon held emission cathode is proposed in order to decrease the spacing between the tip and the gate electrode of the device, which leads to low voltage operation. This technique is based on the filling characteristics of the sputtered Ti0.1W0.9 layer, which is used as the gate electrode in the shadowed area surrounding the tip with good step coverage. This process is completely compatible to conventional 1.2 mu m complementary metal-oxide-semiconductor standard processes. The experimental results indicate that the diameter of the gate hole is greatly reduced to a subhalf-micron dimension (similar to 0.4 mu m) even when starting with an initial mask size of 1.2 mu m. The I-V characteristics of the cathodes show low turn-on voltages (similar to 25 V) in high vacuum (<3.0 x 10(-7) Torr), The Fowler-Nordheim plots also show good linearity. (C) 1998 American Vacuum Society.