Benchmark 3 - Springback of an Al-Mg alloy in warm forming conditions

Abstract

Accurate prediction of springback is a long-standing challenge in the field of warm forming of aluminium sheets. The objective of this benchmark is to predict the effect of temperature on the springback process through the use of the split-ring test [1] with an Al-Mg alloy. This test consists in determining the residual stress state by measuring the opening of a ring cut from the sidewall of a formed cylindrical cup. Cylindrical cups are drawn with a heated die and blank-holder at temperatures of 20, 150 and 240°C. The force-displacement response during the forming process, the thickness and the earing profiles of the cup as well as the ring opening and the temperature of the blank are used to evaluate numerical predictions submitted by the benchmark participants. Problem description, material properties, and simulation reports with experimental data are summarized.