A novel silicon field emission cathode structure with a narrow spacing between tip and gate electrode is proposed, based on the filling characteristics of the sputtered Ti0.1W0.9 beneath the disc-shaped tip-mask oxide. Without advanced lithography technologies, the hole diameter of the gate is reduced to a sub-half-micrometer of similar to 0.4 mu m from an initial tip-mask size of similar to 1.2 mu m, and the gate electrode easily approaches the cathode, leading to a low-voltage operation. A uniform and stable field emission cathode is obtained using well-established VLSI process technologies. The current-voltage (I-V) characteristics of the cathodes show low turn-on voltages of similar to 30 V.